Machine
Bushing Bearing Machine | Bimetal Bushing Production Equipment
Bushing Bearing Machine | Bimetal Bushing Production Equipment
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Product Description
High-precision Automated Bushing Bearing Machine designed for the high-volume production of bimetal bushings and industrial bearings. This system integrates heavy-duty pressing, precision rolling, and automated feeding to ensure consistent wall thickness and exceptional dimensional stability.
Technical Specifications
| Operational Parameter | Bushing Equipment Details |
|---|---|
| Processing Diameter Range | Ø20 mm – Ø150 mm (Model Dependent) |
| Max Wall Thickness | Up to 5.0 mm (Bimetal / Steel-backed) |
| Production Speed | 15 – 35 pieces per minute |
| Forming Pressure | 40 – 100 Tons (Customizable) |
| Control System | Integrated PLC with Multi-Axis Servo Control |
Key Engineering Features
High-Precision Rolling
Advanced rolling mechanism ensures perfectly cylindrical forming with ultra-low tolerances, reducing the need for extensive post-process grinding.
Synchronized Feeding
Equipped with a high-speed servo-driven feeder to ensure precise material positioning for every forming stroke, maximizing production uptime.
Durable Bimetal Processing
Optimized for processing multi-layered materials (Steel + Bronze/Copper), preventing delamination and ensuring a superior bond during forming.
Smart Fault Monitoring
Real-time PLC sensors detect material jams or tooling wear, automatically halting production to protect expensive mold sets.
Automated vs. Manual Bushing Production
Transition to our automated forming system to enhance your manufacturing efficiency:
- Reduced Labor: One operator can manage multiple units thanks to the fully automated strip-to-finished-part cycle.
- Better Quality: Consistent pressure and roll-forming paths ensure 100% batch uniformity compared to manual pressing.
- Less Scrap: Precision PLC control minimizes material waste by optimizing the cutoff length for each bushing size.
Applications & Tooling
Common Applications
- Automotive Suspension Bushings
- Engine Connecting Rod Bearings
- Hydraulic Cylinder Bushings
- Heavy Construction Machinery Bearings
Supported Materials
- Bimetal (Steel + Bronze / Aluminum Tin)
- Carbon Steel Strips
- Stainless Steel (for specialized bearings)
- Copper & Brass Alloys
Global Turnkey Service & Installation
We provide complete factory layout design, mold customization, and on-site operator training. Our engineering team ensures your bimetal bushing production line achieves maximum OEE (Overall Equipment Effectiveness) from day one.